Skip to content

ci(apple): characterize bounded xcrun stalls in iOS preflight and fold-helper gate #2940

Description

@thymikee

Purpose

An Apple host stall can fail smoke before the test under review starts. Keep the two xcrun paths distinct so a cold simulator inventory failure is not reported as an XCTest assertion or hidden by a test retry.

Evidence and scope

  • iOS PR run 36030060382, job 107736587593 failed in Preflight iOS runner through public CLI. The typed error was COMMAND_FAILED: xcrun timed out after 15000ms, with args: ["simctl", "list", "devices", "-j"], empty stdout/stderr, and timeoutMs: 15000. The fixture E2E step never ran. The 15 s budget is LIST_TIMEOUT_MS in packages/platform-apple/src/readiness/runtime.ts; this is distinct from the cold toolchain version probes closed by ios(ci): cold toolchain probes time out below the first-exec signature stall (10 s / 5 s budgets) #2422.
  • The macOS fold-helper -Werror gate invokes xcrun with FOLD_HELPER_BUILD_TIMEOUT_MS = 30000 in packages/platform-apple/src/foldable/fold-helper-cache.test.ts. This is a separate compile path to audit. I have not established a recent failure of this gate from the currently visible macOS runs, so its budget should be changed only if a captured duration or timeout warrants it.

Required behavior

  1. Attribute a preflight failure to the exact simctl operation, its elapsed time, remaining prepare deadline, and whether a retry could join/reuse a warmed result. A timeout must stay bounded and typed; no generic XCTest or E2E retry is the fix.
  2. Reproduce or characterize the 15 s inventory stall on a cold/contended host and choose a bounded recovery using the remaining prepare budget. A warm second call may be tried only when the first typed timeout and deadline allow it. Verify the simulator is still the scoped target and that a persistent hang still fails promptly.
  3. Measure the fold-helper warning gate's cold and warm xcrun duration separately. If it reaches its 30 s budget, file the concrete failing run here and fix that gate at its own compile seam while retaining -Werror; otherwise close that audit item without changing the timeout.

Completion

  • A focused fake-host test plants a first inventory timeout followed by a valid scoped result, plus a persistent timeout, and proves both outcomes and total budget.
  • A macOS gate measurement or failing job link settles the fold-helper audit.
  • A live iOS PR run gets through preflight on the exact fixing head. Record runner queue and execution time separately.

Related: #2422 (closed toolchain identity probes), #2491 (rotating iOS smoke failures), #2879 (fold request envelope; a different budget).

Activity

Sign up for free to join this conversation on GitHub. Already have an account? Sign in to comment

Metadata

Metadata

Assignees

No one assigned

    Labels

    Type

    No type

    Projects

    No projects

      Milestone

      No milestone

      Relationships

      None yet

      Development

      No branches or pull requests

      Issue actions