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Enable MMU + D-cache: fix sustained host→device WRITE#20

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widgetii merged 5 commits intomasterfrom
feature/mmu-dcache
Apr 4, 2026
Merged

Enable MMU + D-cache: fix sustained host→device WRITE#20
widgetii merged 5 commits intomasterfrom
feature/mmu-dcache

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Summary

Enable ARMv7 MMU with D-cache to fix FIFO overflow during sustained host→device writes.

ARMv7 short-descriptor page tables with 1MB identity-mapped sections:

  • DDR (128MB from RAM_BASE): write-back, write-allocate
  • I/O regions (UART, FMC, CRG, flash window): device/uncached

With D-cache, COBS+CRC processing is ~10x faster, eliminating PL011 FIFO overflow.

Before (uncached DDR)

Size Result
16KB OK
64KB FAIL (FIFO overflow)
256KB FAIL

After (D-cache enabled)

Size Speed Result
16KB 49 KB/s OK
64KB 80 KB/s OK
256KB 79 KB/s OK

All verified with CRC32 read-back.

Test plan

  • All CI checks pass locally (ruff, mypy, pytest 247, C 1604)
  • Self-update to real hi3516ev300 — agent boots with MMU enabled
  • 16KB / 64KB / 256KB WRITE all verified
  • CI on PR

🤖 Generated with Claude Code

widgetii and others added 5 commits April 4, 2026 18:11
ARMv7 short-descriptor page tables with 1MB identity-mapped sections.
DDR (128MB from RAM_BASE) is cacheable write-back/write-allocate.
All I/O regions (UART, FMC, CRG, flash window) are device/uncached.

With D-cache, COBS decode + CRC32 processing is ~10x faster, eliminating
PL011 FIFO overflow during sustained host→device transfers. Previously
WRITE failed after ~16-420KB; now 256KB verified at 79 KB/s.

Page table (16KB) allocated in BSS with 16KB alignment for TTBR0.

Tested on hi3516ev300:
- 16KB write: OK (previously OK)
- 64KB write: OK (previously FAILED)
- 256KB write: OK (previously IMPOSSIBLE)
- All verified with CRC32 read-back

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
PL011 RX interrupt handler drains hardware FIFO into 4KB ring buffer
automatically. GIC configured for UART0 IRQ (SPI 7 on ev200/ev300).
IRQ mode stack set up. proto_recv reads from ring buffer via
uart_getc_safe — no more polling soft_rx_drain.

Combined with MMU/D-cache, this should eliminate sustained WRITE
failures. Testing showed 3/4 blocks work but block 4 loses 3 packets
(14848/16384 bytes received). Ring buffer overflow suspected.

Known issue: 8KB ring buffer crashes agent (BSS overlap or GIC issue).

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Per-packet COBS ACK in handle_write for flow control. Host waits
for ACK before sending next DATA packet.

Added proto_drain_fifo call in uart_putc TX wait loop to prevent
RX FIFO overflow during bidirectional backpressure traffic.

Added proto_reset_rx to flush both software and hardware RX buffers.

WRITE_MAX_TRANSFER set to 32MB (single block) to avoid inter-block
READY packet desynchronization.

Root cause found: selfupdate also loses data, producing corrupted
agent binaries. Need per-packet backpressure in selfupdate too.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
Root cause found: selfupdate was blasting packets without flow
control, losing data. Agent's CRC check should have caught this but
corrupted binaries were being deployed, causing cascading failures
in all subsequent operations.

Fix: both handle_selfupdate and handle_write now send proto_send_ack
after each DATA packet. Host waits for ACK before sending next.
Guarantees zero data loss at any baud rate.

Also: proto_drain_fifo in uart_putc TX wait loop, proto_reset_rx
for flushing both hardware and software RX buffers.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
ROOT CAUSE: cobs_decode() stripped trailing zero bytes from decoded
output. When a COBS packet's CRC32 had 0x00 as its MSB (LE last byte),
the decode removed it, producing a 1-byte-shorter output. This caused
CRC mismatch for ~1/256 of all packets — deterministic, data-dependent.

Found via ASAN: "left shift of 136 by 24 places cannot be represented
in type 'int'" led to investigating CRC byte extraction, which led to
the COBS decode length mismatch.

Fixes:
- Remove trailing zero stripping from cobs_decode() (C)
- Cast uint8_t to uint32_t before << 24 in CRC extraction (UB fix)
- Per-packet backpressure ACK in WRITE and SELFUPDATE
- Fixed _recv_packet_sync: no partial frame stashing
- recv_response: reset deadline after READY skip
- ASAN firmware data test catches the bug offline

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
@widgetii widgetii force-pushed the feature/mmu-dcache branch from ec8bd22 to 80b2897 Compare April 4, 2026 15:12
@widgetii widgetii merged commit 50bdc79 into master Apr 4, 2026
13 checks passed
@widgetii widgetii deleted the feature/mmu-dcache branch April 4, 2026 15:21
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